Automation & Robotics:

Process Control

At Astra Engineering, we specialize in delivering advanced process control solutions that turn operational challenges into opportunities for enhanced efficiency and accuracy. Our team of engineers combines deep technical expertise with a client-focused approach, ensuring that your systems are optimized and customized to meet your unique requirements. Whether you're refining existing control systems or implementing new process technologies, Astra Engineering is your trusted partner in driving innovation and operational excellence.

Service Benefits:

  • Increase Efficiency:
    Reduce downtime and streamline production with advanced automation and robotics systems designed to optimize performance. 

  • Improved Accuracy:
    Achieve unmatched precision and consistency, minimizing errors and enhancing product quality.

  • Data Visibility:
    Real-time process control solutions that empower managers with actionable insights to make decisions and address issues proactively. 

  • Cost Savings:
    Decrease labor costs and increase productivity through scalable automation solutions.

  • Scalable Solutions:
    Our systems grow with your business, adapting to meet your evolving needs.

  • Enhanced Safety:
    Minimize workplace hazards by integrating automated solutions that reduce human interaction with dangerous tasks.


What You Can Expect

  • Customized Solutions: Tailored Solutions that fit seamlessly into your operations. 

  • Expert Consultation: Collaboration with skilled engineers who understand your industry and goals.

  • End-to-End Support: From initial design to installation and maintenance, we provide comprehensive service every step of the way.

  • Transparent Communication: Regular updates and clear guidance to keep your project on track.

  • Proactive Problem Solving: Innovative solutions to anticipate and overcome challenges before they arise.


Highlights of Projects We Support

Oil & Gas

Designing and optimizing distributed control systems (DCS) for refining processes, pipeline monitoring, and gas compression stations.

Pharmaceuticals

Developing cleanroom automation systems for sterile manufacturing and ensuring compliance with FDA regulations.

Pulp & Paper

Implementing advanced process control (APC) for continuous monitoring of paper thickness, moisture, and quality.

Agriculture

Creating automated irrigation and fertilizer distribution systems for large-scale farming operations.

Chemical Manufacturing

Implementing batch process control for chemical reactors, ensuring precise temperature and pressure regulation.

Water & Wastewater Treatment

Designing SCADA systems to monitor flow rates, chemical dosing, and filtration processes.

Renewable Energy

Developing process control systems for biogas production, hydro-electric systems, and solar energy monitoring.

Logistics & Warehousing

Implementing conveyor and sorting system controls to streamline inventory and shipment handling.

Food & Beverage

Automating quality control in bottling lines, pasteurization, and recipe-based production for consistency and safety.

Mining & Minerals Processing

Engineering process automation for crushing, grinding, material sorting, reaction, and refining processes.

HVAC & Building Automation

Designing control systems for energy-efficient climate control in large industrial facilities.

Plastics & Polymers

Automating extrusion and injection molding processes for consistent product quality.

Frequently Asked Questions

  • We start by thoroughly analyzing your operations to identify inefficiencies and improvement opportunities. From there, we design and implement tailored control systems that align with your process goals, ensuring optimal performance and reliability.

  • We work with a wide range of industries, including oil & gas, chemical manufacturing, pharmaceuticals, food & beverage, water treatment, and power generation. Our expertise allows us to adapt solutions to meet the specific needs of each sector.

  • Implementation timelines depend on the complexity and scope of the project. We collaborate with you to develop a realistic timeline, ensuring the system is installed and optimized efficiently with minimal disruption to operations.

  • Absolutely. Our engineers specialize in integrating modern process control technologies with legacy systems, ensuring seamless operation and enhancing overall system performance.

  • We offer a full range of post-installation support, including system monitoring, preventative maintenance, troubleshooting, and software updates to keep your process control systems running smoothly and efficiently.

  • Yes. We design control systems with compliance in mind, ensuring adherence to industry-specific standards such as FDA, EPA, and OSHA requirements, tailored to your industry and operations.

  • Yes. We can evaluate your current systems and provide optimization services, including PID loop tuning, advanced analytics integration, and system upgrades to improve performance and reliability.

  • Our systems include real-time monitoring and reporting features that provide actionable insights into your operations, enabling proactive decision-making and early detection of potential issues.

  • We leverage advanced tools and technologies such as PLCs, SCADA systems, HMI interfaces, advanced analytics, and IoT-enabled sensors to deliver cutting-edge control solutions tailored to your processes.

  • Yes. We design scalable and integrated solutions for multi-site operations, allowing centralized monitoring and control across multiple facilities for streamlined operations.